New
#11
I'm not expert in ways of doing install media, but 4,160,744,150 bytes isn't 4,2 GiB (when needed, the "i" in the middle means power of 2 and generally power of 1024, instead of power of 10 or 1000; the FAT32 limit is 4 GiB - 1 byte or 4,096 MiB - 1 byte; so your install.esd file could be considered literally "4.2 GB" approx but literal GB (1 GB = 1,000,000,000 bytes) are not relevant, the only reason why powers of 10 are sometimes used instead of powers of 2 is selling physical media with less capacity) but 3967.99 MiB (3968 MiB = 4,160,749,568 bytes or 5418 bytes more, I've done this additional math in case install.esd should be aligned, although Idk any reason why it should) or 3.87499 GiB.
So in normal conditions the file should be copied flawlessly to FAT32. If it wasn't, it was for another reason.